PTFE, Also Known As Teflon, Has Many Uses


PTFE, commonly referred to by its brand name Teflon, is an inert, heat-resistant, and durable fluoropolymer with numerous industrial applications. Due to its multiple properties, it plays an integral part in many products, including nonstick coatings for cookware and membranes in outdoor jackets. Often, the Amazing fact about PFA teflon.

Orion Industries engineers can work with businesses to determine whether a PTFE coating would benefit their products. While many people view PFAS (PFOA replacement) contaminants as beneficial, some remain concerned. Orion can work with businesses to assess whether using this material could provide more benefits for them than not.


Teflon may be best known for nonstick cookware, but this fantastic coating serves many other functions as well. It resists corrosion-causing chemicals, provides effective electricity insulation, does not absorb water, and can withstand extremes in temperature without creating friction or producing wear and tear.

PTFE’s chemical inertness makes it a highly sought-after component for space suits and wire insulation applications, and since its accidental discovery in 1938, it has become ubiquitous due to its unparalleled slipperiness and resistance against other substances. Since being put into widespread use over six decades ago, its incredible resilience against harsh elements like dust has ensured its continued usage in this vital field.

Polytetrafluoroethylene, more commonly known by its tradename Teflon(tm), is a versatile plastic fluoropolymer that has many applications across industries, including aerospace, food manufacturing, pharmaceuticals, electronics, and the military. Due to its carbon-fluorine bond structure, PTFE provides exceptional properties that enable rods and tubes to be made in various shapes, filled with carbon, glass, or stainless steel filler material or radiation crosslinked for strength or even shape memory properties. As its versatility allows, it is trademark owned by Kinetic Chemicals initially and now by Chemours; it is widely used across industries like aerospace, food manufacturing, food manufacturing, pharmaceuticals, pharmaceutical electronics, and military use, while industrial pipe hoses utilize its unique properties due to acids and high-temperature resistance properties as well. Its outstanding properties come from being carbon-fluorine bond structure within its carbon-fluorine bond structure.


PTFE is highly inert, resisting attack by most chemicals, solvents, and acids. Therefore, it’s frequently used as a liner in industrial pipelines transporting acids at extreme temperatures; its low coefficient of friction allows fluids to flow smoothly even under extreme temperatures or altitude conditions.

PTFE boasts low friction due to its molecular structure. Carbon and fluorine atoms are surrounded by fluorine atoms, which repel any other atoms they come across, creating a surface on which gecko feet don’t adhere – or human ones, for that matter!

PTFE is widely recognized for its wide operating temperature range, high chemical resistance, and exceptional dielectric properties that make it suitable for computer equipment and aircraft wiring insulation cables. Furthermore, its properties make PTFE an invaluable choice in producing electrical components, connector assemblies, and printed circuit boards operating at microwave frequencies.

Chemical Resistant

PTFE stands up well against aggressive and corrosive chemicals, being stable in most chemical environments with the exception of liquid or dissolved alkali metals, fluorine gas, and chlorine trifluoride. Carbon or glass filling further increases the chemical resistance of virgin PTFE.

PTFE stands out among plastics by being non-reactive, boasting one of the lowest coefficients of friction ever known (aluminum magnesium boride is at 0.02, while diamond-like carbon comes second at 0.05). Furthermore, by adding cobalt or nickel ions, PTFE can become an electret material that retains charge under high electric fields; electrets can be helpful to sensors and vibration pickups.

Roy Plunkett, working as a chemist for Kinetic Chemicals and later Chemours, made an accidental discovery of Teflon during World War II while conducting gas chemistry experiments on his flask when its surface formed an antibacterial and heatproof coating that made his flask slipperier than expected. DuPont quickly put Teflon to work lining pipes that contained toxic uranium hexafluoride for use by the Manhattan Project’s atomic bomb production process; after its creation, it continued being popular postwar due to its versatile properties that easily cleanable surface that made for easy postwar maintenance as well.

Heat Resistant

PTFE is one of the most rigid materials on Earth, boasting excellent wear resistance, low friction levels, and electrical insulation properties. Furthermore, its chemical resistance makes it safe for food processing environments; additionally, it can withstand temperatures above 150oF without degrading or losing any other properties.

Tetrafluoroethylene was discovered accidentally at DuPont by Dr. Roy Plunkett in 1938, leading to its creation as Teflon. A synthetic fluoropolymer with numerous industrial applications – from producing seals resistant to acids and chemicals, as well as pipes and hoses, all the way through to seals used on boats – it has become ubiquitous.

Medical-grade silicone tubing is also made using this material due to its excellent chemical resistance, self-lubrication properties, and one of the lowest coefficients of friction against any known material.

PTFE comes in the form of a free-flow granular resin and can be compressed and molded under pressure into stock shapes and near-net shapes before being baked in an oven at specific temperatures and times to sinter it into solid form – creating a material strong enough for CNC machining into customized parts.


Polytetrafluoroethylene, commonly referred to by its trade name Teflon(r), stands out among many materials due to its exceptional dielectric properties. Produced through radical polymerization of tetrafluoroethylene, PTFE boasts tough waxy qualities that make it nonflammable and chemically inert – perfect for wire insulation and surface coatings in applications using chemicals with corrosion potential.

PTFE can withstand a wide range of temperatures and resist corrosion, as well as have exceptional electrical insulation properties; in thin sections, it can insulate up to 500 volts per mil; some grades even possess even higher insulating abilities.

PTFE stands out among other materials due to its biological adaptability and inertness, meaning expanded PTFE is compatible with human tissues without being rejected, as it’s widely used for implants, surgical instruments, and test equipment.